WELCOME TO OUR
RESEARCH and DEVELOPMENT
TECHLONOGIES CENTER
According to the Technology Development Zones Law, R&D is the creative work carried out on a systematic basis to enable an organization or company to obtain new information by systematically working on information, technology and innovations, to develop new products, and to improve existing products.
Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Company is a leading company in mold manufacturing with innovative and advanced technology. Our R&D department focuses on providing the best quality and innovative products to our customers by following the latest trends in the industry.
R&D
As Elmas Molding family, one of the areas we give the most importance after customer satisfaction is R&D. Today, the most important role of us being among the leading companies in mold manufacturing and being the leading company in the composite mold sector in Turkey has been thanks to the investments and support we have made to the R&D department.
As Elmas Molding family, we have carefully selected our best teammates in their field, thanks to their knowledge, experience and imagination, and they contribute greatly to directing the sector by obtaining advanced designs and engineering products. Our R&D studies are of great importance in order for you, our valued customer, to achieve your business faster, more effectively and with higher quality.
Thanks to the important and effective changes we have made on many molds so far, the efficiency of our customers from the molds has increased by 30-40%.
R&D (Research and Development) is a process in which innovative ideas are discovered, new technologies are developed, and existing products or services are improved. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we attach great importance to R&D activities and we are constantly working on innovation and progress.
The R&D unit is supported by an experienced team of expert engineers. Our aim is to be a pioneer in the industry and to offer our customers the most innovative, high quality and efficient products. In this direction, we follow the following steps:
• RESEARCH: The first step of the R&D process is to research the latest trends, technological developments and customer expectations in the industry. This helps identify innovative ideas and projects.
• IDEA DEVELOPMENT: We develop new ideas and solutions using the knowledge we gain from our research. We focus on the design and prototyping process of products or services that meet our customers' needs.
• PROTOTYPE PRODUCTION: We produce prototypes to turn the ideas we develop into reality. At this stage, we evaluate the performance of the product by making material selection, engineering calculations and tests.
• TEST and ANALYSIS: We subject prototypes to detailed tests. These tests aim to evaluate product durability, safety, efficiency and other performance criteria. We make improvements based on test results.
• IMPROVEMENT and OPTIMIZATION: We analyze the data we get from the tests. We make improvements to improve the performance and quality of the product. This process means taking feedback into account and constantly optimizing it.
• PRODUCT DISPOSITION: At the final stage of the R&D process, we move on to mass production of successful prototypes. We offer our products in the market and we constantly follow the feedback to meet the expectations of our customers.
As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we continue to take steps forward with R&D activities. We focus on technological innovations and continuous improvement in order to offer the best products to our customers.
ENGINEERING
As Elmas Kalıp family, we work with the most experienced engineers and designers in order to offer you the most accurate and reliable solutions. Our Engineers and Designers work in coordination throughout the entire production process, and from the very beginning to the delivery stage, each stage is followed quickly and reliably by reporting.
In addition, in order to adapt to the developing and changing technology, we ensure the development of each of our employees in the diamond mold family and receive training at regular intervals.
MOLD DESIGNING
Our Design Team prepares product models by making tests in computer environment by making use of imagination besides their CAD/CAM expertise. Our mold design team works carefully and diligently to obtain optimum efficiency from our machines. In addition, design developments can be made using our already existing CAD product files.
REVERSE ENGINEERING
The analysis of design features or functional characteristics of an existing system, device or object, including the production stages, is called Reverse Engineering (RE).
The reverse engineering process can be applied to a software or an axial compressor, which is a jet engine element, or it can be applied to an entire fighter aircraft with a more comprehensive analysis.
Backward analysis is done to understand the design, operation and operation of a product or a part. This method can be used to determine the features and functions of an existing product, to understand or improve the technologies they contain.
"In fact, considering different disciplines, the analysis process of the working principle of the human brain is an example of reverse engineering."
Reverse Engineering Product Modeling
Since this model will be expensive to process with a material with advanced mechanical and physical properties, and when functional tests are required, a low-cost physical model is obtained by first sample preparation (rapid prototyping, RP) based on this model. In this systematic, which we have briefly summarized, if engineering analyzes of parts and systems are required, analyzes are made with the help of CAE (computer aided engineering) software.
The resulting surfaces form a final CAD model. Starting from the CAD model, for example, the first physical model is obtained by CNC programming in the machining method.
• INVESTIGATION OF THE PART: The first step of the reverse engineering process is a detailed examination of the product or part to be worked on. This includes visual inspection and analysis to understand the physical properties, components, assembly and functionality of the product.
• MEASUREMENT and DATA COLLECTION: A detailed data set is created by making measurements of the product or part and collecting technical data. A digital model of the product can be obtained using 3D scanning or other measurement techniques.
• STRUCTURAL ANALYSIS: This includes evaluations of material properties, strength calculations, stress analysis and similar methods. Thus, information is obtained about features such as how the product works, its load carrying capacity and durability.
• FUNCTIONAL ANALYSIS: Functional analysis is done to understand how the product or part works and its functionality. This includes studying the working principles of mechanisms and functional components, energy transfer, signal flow, and other functioning details.
• DESIGN REALIZATION: Based on the obtained data and analysis results, work is done to recreate or improve the design of the product or part. At this stage, steps can be taken such as design changes, material optimization or improvements in manufacturing processes.
It can be used in reverse engineering, product development, quality control, part replacement or similar areas. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we can provide reverse engineering services and support the analysis and development of existing products to our customers.
In Which Situations Is Reverse Engineering Used?
• Not only is the time and effort spent on developing a product from scratch a great deal, but its cost is not competitive,
• It is the transfer of products with only physical models to a computer model for the purpose of improving or analyzing the design.
• Analyzing the changes on the existing design and product in order to transfer them to the model,
• Obtaining models of complex and original designs (medical applications),
• Deficiencies in technical data and documentation,
• Asıl üreticinin ilgili ürünü üretmeyi bırakmış olması ya da talep edilen ücretin fazla olması,
Steps of reverse engineering
1- The first step is to obtain the physical model in digital environment by using three-dimensional digitizing/scanning tools. These tools allow the desired geometry to be stored in point cloud-section curves or STL format, using optical-laser scanning or a coordinate measuring machine (CMM), as needed.
2- The second step is to apply the corrections so that the final model to be created is closest to the physical model.
3- The third step is to obtain surfaces of the smoothed point cloud and section curves data collection using RE software or reverse engineering modules in CAD software.
WELCOME to OUR
RESEARCH
and
DEVELOPMENT
TECHNOLOGIES CENTER
According to the Technology Development Zones Law, R&D is the creative work carried out on a systematic basis to enable an organization or company to obtain new information by systematically working on information, technology and innovations, to develop new products, and to improve existing products.
Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Company is a leading company in mold manufacturing with innovative and advanced technology. Our R&D department focuses on providing the best quality and innovative products to our customers by following the latest trends in the industry.
R&D
As Elmas Molding family, one of the areas we give the most importance after customer satisfaction is R&D. Today, the most important role of us being among the leading companies in mold manufacturing and being the leading company in the composite mold sector in Turkey has been thanks to the investments and support we have made to the R&D department.
As Elmas Molding family, we have carefully selected our best teammates in their field, thanks to their knowledge, experience and imagination, and they contribute greatly to directing the sector by obtaining advanced designs and engineering products. Our R&D studies are of great importance in order for you, our valued customer, to achieve your business faster, more effectively and with higher quality.
Thanks to the important and effective changes we have made on many molds so far, the efficiency of our customers from the molds has increased by 30-40%.
R&D (Research and Development) is a process in which innovative ideas are discovered, new technologies are developed, and existing products or services are improved. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we attach great importance to R&D activities and we are constantly working on innovation and progress.
The R&D unit is supported by an experienced team of expert engineers. Our aim is to be a pioneer in the industry and to offer our customers the most innovative, high quality and efficient products. In this direction, we follow the following steps:
• RESEARCH: The first step of the R&D process is to research the latest trends, technological developments and customer expectations in the industry.
• IDEA DEVELOPMENT: We develop new ideas and solutions using the knowledge we gain from our research.
• PROTOTYPE PRODUCTION: We produce prototypes to turn the ideas we develop into reality.
• TEST and ANALYSIS: These tests aim to evaluate product durability, safety, efficiency and other performance criteria. We make improvements based on test results.
• IMPROVEMENT and OPTIMIZATION: We analyze the data we get from the tests.
• PRODUCT DISPOSITION: At the final stage of the R&D process, we move on to mass production of successful prototypes.
As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we continue to take steps forward with R&D activities. We focus on technological innovations and continuous improvement in order to offer the best products to our customers.
ENGINEERING
As Elmas Kalıp family, we work with the most experienced engineers and designers in order to offer you the most accurate and reliable solutions. Our Engineers and Designers work in coordination throughout the entire production process, and from the very beginning to the delivery stage, each stage is followed quickly and reliably by reporting.
MOLD DESIGNING
Our Design Team prepares product models by making tests in computer environment by making use of imagination besides their CAD/CAM expertise. Our mold design team works carefully and diligently to obtain optimum efficiency from our machines. In addition, design developments can be made using our already existing CAD product files.
REVERSE ENGINEERING
The analysis of design features or functional characteristics of an existing system, device or object, including the production stages, is called Reverse Engineering (RE).
The reverse engineering process can be applied to a software or an axial compressor, which is a jet engine element, or it can be applied to an entire fighter aircraft with a more comprehensive analysis.
Backward analysis is done to understand the design, operation and operation of a product or a part. This method can be used to determine the features and functions of an existing product, to understand or improve the technologies they contain.
"In fact, considering different disciplines, the analysis process of the working principle of the human brain is an example of reverse engineering."
Reverse Engineering Product Modeling
Since this model will be expensive to process with a material with advanced mechanical and physical properties, and when functional tests are required, a low-cost physical model is obtained by first sample preparation (rapid prototyping, RP) based on this model. In this systematic, which we have briefly summarized, if engineering analyzes of parts and systems are required, analyzes are made with the help of CAE (computer aided engineering) software.
The resulting surfaces form a final CAD model. Starting from the CAD model, for example, the first physical model is obtained by CNC programming in the machining method.
• INVESTIGATION OF THE PART: The first step of the reverse engineering process is a detailed examination of the product or part to be worked on.
• MEASUREMENT and DATA COLLECTION: A detailed data set is created by making measurements of the product or part and collecting technical data.
• STRUCTURAL ANALYSIS: This includes evaluations of material properties, strength calculations, stress analysis and similar methods.
• FUNCTIONAL ANALYSIS: Functional analysis is done to understand how the product or part works and its functionality.
• DESIGN REALIZATION: Based on the obtained data and analysis results, work is done to recreate or improve the design of the product or part.
It can be used in reverse engineering, product development, quality control, part replacement or similar areas. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we can provide reverse engineering services and support the analysis and development of existing products to our customers.
In Which Situations Is Reverse Engineering Used?
• Not only is the time and effort spent on developing a product from scratch a great deal, but its cost is not competitive,
• It is the transfer of products with only physical models to a computer model for the purpose of improving or analyzing the design.
• Analyzing the changes on the existing design and product in order to transfer them to the model,
• Obtaining models of complex and original designs (medical applications),
• Deficiencies in technical data and documentation,
• Asıl üreticinin ilgili ürünü üretmeyi bırakmış olması ya da talep edilen ücretin fazla olması,
Steps of reverse engineering
1- The first step is to obtain the physical model in digital environment by using three-dimensional digitizing/scanning tools. These tools allow the desired geometry to be stored in point cloud-section curves or STL format, using optical-laser scanning or a coordinate measuring machine (CMM), as needed.
2- The second step is to apply the corrections so that the final model to be created is closest to the physical model.
3- The third step is to obtain surfaces of the smoothed point cloud and section curves data collection using RE software or reverse engineering modules in CAD software.
WELCOME to OUR
RESEARCH
and
DEVELOPMENT
TECHNOLOGIES CENTER
According to the Law on Technology Development Zones, R&D is the creative work carried out on a systematic basis to enable an organization or company to obtain new information, develop new products, and improve existing products by systematically working on knowledge, technology and innovations.
Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi is a leading company in mold manufacturing with innovative and advanced technology. Our R&D department focuses on providing the best quality and innovative products to our valued customers by following the latest trends in the industry.
R&D
As Elmas Molding family, one of the areas we give the most importance after customer satisfaction is R&D. Today, the most important role of us being among the leading companies in mold manufacturing and being the leading company in the composite mold sector in Turkey has been thanks to the investments and support we have made to the R&D department.
As Elmas Molding family, we have carefully selected our best teammates in their field, thanks to their knowledge, experience and imagination, and they contribute greatly to directing the sector by obtaining advanced designs and engineering products. Our R&D studies are of great importance in order for you, our valued customer, to achieve your business faster, more effectively and with higher quality.
Thanks to the important and effective changes we have made on many molds so far, the efficiency of our customers from the molds has increased by 30-40%.
R&D (Research and Development) is a process in which innovative ideas are discovered, new technologies are developed, and existing products or services are improved. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we attach great importance to R&D activities and we are constantly working on innovation and progress.
The R&D unit is supported by an experienced team of expert engineers. Our aim is to be a pioneer in the industry and to offer our customers the most innovative, high quality and efficient products. In this direction, we follow the following steps:
• RESEARCH: The first step of the R&D process is to research the latest trends, technological developments and customer expectations in the industry.
• IDEA DEVELOPMENT: We develop new ideas and solutions using the knowledge we gain from our research.
• PROTOTYPE PRODUCTION: We produce prototypes to turn the ideas we develop into reality.
• TEST and ANALYSIS: These tests aim to evaluate product durability, safety, efficiency and other performance criteria. We make improvements based on test results.
• IMPROVEMENT and OPTIMIZATION: We analyze the data we get from the tests.
• PRODUCT DISPOSITION: At the final stage of the R&D process, we move on to mass production of successful prototypes.
As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we continue to take steps forward with R&D activities. We focus on technological innovations and continuous improvement in order to offer the best products to our customers.
ENGINEERING
As Elmas Kalıp family, we work with the most experienced engineers and designers in order to offer you the most accurate and reliable solutions. Our Engineers and Designers work in coordination throughout the entire production process, and from the very beginning to the delivery stage, each stage is followed quickly and reliably by reporting.
MOLD DESIGNING
Our Design Team prepares product models by making tests in computer environment by making use of imagination besides their CAD/CAM expertise. Our mold design team works carefully and diligently to obtain optimum efficiency from our machines. In addition, design developments can be made using our already existing CAD product files.
REVERSE ENGINEERING
The analysis of design features or functional characteristics of an existing system, device or object, including the production stages, is called Reverse Engineering (RE).
The reverse engineering process can be applied to a software or an axial compressor, which is a jet engine element, or it can be applied to an entire fighter aircraft with a more comprehensive analysis.
Backward analysis is done to understand the design, operation and operation of a product or a part. This method can be used to determine the features and functions of an existing product, to understand or improve the technologies they contain.
"In fact, considering different disciplines, the analysis process of the working principle of the human brain is an example of reverse engineering."
Reverse Engineering Product Modeling
Since this model will be expensive to process with a material with advanced mechanical and physical properties, and when functional tests are required, a low-cost physical model is obtained by first sample preparation (rapid prototyping, RP) based on this model. In this systematic, which we have briefly summarized, if engineering analyzes of parts and systems are required, analyzes are made with the help of CAE (computer aided engineering) software.
The resulting surfaces form a final CAD model. Starting from the CAD model, for example, the first physical model is obtained by CNC programming in the machining method.
• INVESTIGATION OF THE PART: The first step of the reverse engineering process is a detailed examination of the product or part to be worked on.
• MEASUREMENT and DATA COLLECTION: A detailed data set is created by making measurements of the product or part and collecting technical data.
• STRUCTURAL ANALYSIS: This includes evaluations of material properties, strength calculations, stress analysis and similar methods.
• FUNCTIONAL ANALYSIS: Functional analysis is done to understand how the product or part works and its functionality.
• DESIGN REALIZATION: Based on the obtained data and analysis results, work is done to recreate or improve the design of the product or part.
It can be used in reverse engineering, product development, quality control, part replacement or similar areas. As Elmas Kompozit Makina Kalıp Sanayi ve Ticaret Limited Şirketi, we can provide reverse engineering services and support the analysis and development of existing products to our customers.
In Which Situations Is Reverse Engineering Used?
• Not only is the time and effort spent on developing a product from scratch a great deal, but its cost is not competitive,
• It is the transfer of products with only physical models to a computer model for the purpose of improving or analyzing the design.
• Analyzing the changes on the existing design and product in order to transfer them to the model,
• Obtaining models of complex and original designs (medical applications),
• Deficiencies in technical data and documentation,
• Asıl üreticinin ilgili ürünü üretmeyi bırakmış olması ya da talep edilen ücretin fazla olması,
Steps of reverse engineering
1- The first step is to obtain the physical model in digital environment by using three-dimensional digitizing/scanning tools. These tools allow the desired geometry to be stored in point cloud-section curves or STL format, using optical-laser scanning or a coordinate measuring machine (CMM), as needed.
2- The second step is to apply the corrections so that the final model to be created is closest to the physical model.
3- The third step is to obtain surfaces of the smoothed point cloud and section curves data collection using RE software or reverse engineering modules in CAD software.